How the new Hyundai Creta is made: Tech and process explained

Hyundai Motor India has showcased the manufacturing process of the new Hyundai Creta at its production facility in Sriperumbudur, Tamil Nadu. The Creta model, since its launch in 2015, has been one of the best-selling SUVs in the Indian market. The SUV has achieved a cumulative sales of over nine lakh units across generations since its debut.
How does Hyundai manufacture the Creta SUV?
In its third-gen avatar in India, the SUV undergoes a transformation using Industry 4.0 Automation & Smart Manufacturing techniques, emerging as a blend of technology and safety.
The bodyshell of the Creta is made with a combination of high-strength steel, ensuring durability and anti-corrosive properties. It also features thicker side enforcement elements and new parts.

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The vehicle’s powertrains, including the 1.5-litre petrol, 1.5-litre diesel, and 1.5-litre turbo-diesel, undergo endurance testing for diverse landscapes. These engines are carefully checked during their production using modern systems like machine learning-based boroscope inspection and an advanced vision system to make sure they work well.
After assembling, the engines undergo a tough test on an eco-friendly cold bed and pass through several checks to ensure high quality. The Level 2 ADAS modules undergo a meticulous ‘closed-loop’ calibration process.
To uphold top-notch quality standards, the company puts the SUV to the Hyundai Integrated Vehicle Inspection System. This system verifies the torque values in real-time, ensuring precision. Furthermore, the OEM’s Automated Diagnostic System is employed to validate the vehicle’s advanced electronic features. At last, the Creta undergoes extensive testing on 15 drive tracks to simulate diverse driving conditions.
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